What are you looking for?
Chimneys endure harsh environmental stressors, including moisture infiltration, freeze-thaw cycles, and temperature fluctuations. These factors cause concrete and brickwork to crack, allowing water to reach internal steel reinforcements (rebar). When rebar rusts, it expands up to 6 times its original volume, creating internal pressure that further fractures surrounding masonry. Unchecked corrosion compromises structural stability, requiring urgent intervention.
Surface cracks radiating from metal components
Spalling concrete (flaking/chipped surfaces)
Orange-brown staining on chimney exterior
Unstable masonry sections indicating internal damage
Use drones or telescopic cameras to examine upper chimney sections
Document crack patterns with high-resolution photography
Test suspicious areas with moisture meters (ideal range: <18% moisture content)
Industry-leading tools like the Elcometer 456 cover meter (available at GlobalGilson.com) quantify:
✔ Rust penetration depth
✔ Remaining rebar cross-section
✔ Concrete cover thickness
Pro Tip: Thermal imaging can reveal hidden moisture paths invisible to the naked eye.
Diamond blade saws create precise access openings
Hydro-demolition preserves intact concrete
OSHA-compliant shoring maintains structural stability
| Treatment Option | Application | Expected Lifespan |
|---|---|---|
| Electrolytic rust removal | Non-destructive cleaning | 15-20 years |
| Epoxy injection | Crack stabilization | 10-15 years |
| Galvanic anodes | Ongoing protection | 20+ years |
Apply phosphoric acid converter to halt active corrosion
Layer zinc-rich primer (minimum 2 mils dry film thickness)
Finish with elastomeric polyurethane coating for waterproofing
✓ Crown sealant integrity
✓ Flue liner condition
✓ Masonry joint deterioration
✓ Efflorescence buildup
Install 316L stainless steel helical ties every 5 vertical feet
Apply silane/siloxane water repellents annually
Implement cathodic protection systems in coastal environments
As ISO 9001-certified specialists with 30+ years of industrial chimney expertise, we deliver:
Innovative Corrosion Solutions
✔ Patented RI-9 alloy flue liners (withstands 1800°F continuous operation)
✔ Robotic inspection systems reduce human risk
✔ Custom thermal expansion joints prevent stress cracking
Global Project Experience
2,800+ industrial installations worldwide
OEM partnerships with Fortune 500 manufacturers
Compliant with EN 13084, GB 50051, and ASME STS-1 codes
Comprehensive Service Portfolio
| Service | Turnaround Time | Warranty |
|---|---|---|
| Emergency stabilization | 24-72 hours | 1 year |
| Complete rebuilds | 6-10 weeks | 10 years |
| Preventative coating | 1-2 weeks | 5 years |
Free Remote Assessment
Email clear photos of your chimney to miles@rainbowchimney.com for:
① Priority corrosion risk analysis
② Custom repair plan outline
③ Budget-friendly financing options
Connect With Our Experts
Global Hotline: +86-512-88606090
Project Solutions: https://www.rainbowchimney.com/rainbow-chimney-solutions/
